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xs650 > > Custom Work: Chop, Bob, Cafe and Flattracker - Streettracker > > Cafe Racer > > Cafe Racer Fiberglass CNC plugs done!


Cafe Racer Fiberglass CNC plugs done!
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cscarroll
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Joined: Oct 08, 2006
Posts: 112

PostPosted: December 20, 2007, 11:45 pm    Post subject: Cafe Racer Fiberglass CNC plugs done!

Hey guys,

Just a quick update. Got my plugs off the CNC router for my one-off tank and rear fender/cowling. Pretty stoaked. Next step will be finishing these then making the fiberglass molds. I'll be able to build the molds sturdy enough to get multiple parts out of them. Never hurts to have spares...

The inset on the rear fender is sized for the tail light lens off a '56 Chevy. Should look pretty mean when it's done.

-C



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ttmaniac
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Joined: Dec 22, 2006
Posts: 468

PostPosted: December 21, 2007, 12:44 am    Post subject: Re: Cafe Racer Fiberglass CNC plugs done!

That is gonna make a killer ride! I'm glad to see it coming along. Keep it coming. That is gonna be beautiful......:)
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cscarroll
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PostPosted: December 21, 2007, 2:03 am    Post subject: Re: Cafe Racer Fiberglass CNC plugs done!

Thanks man. Here's hoping...
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Gmaan
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Joined: May 09, 2007
Posts: 215
Location: Napa, CA

PostPosted: December 29, 2007, 3:51 am    Post subject: Re: Cafe Racer Fiberglass CNC plugs done!

Nice work, what is the material that you milled?
What software did you use to do the design work?

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1996 Kawasaki ZX1100 (GPZ1100), every day rider
1976 Yamaha RD400, (Ride on weekends, piss off neighborhood)
1974 Kawasaki H1 500 triple (MY BABY)
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cscarroll
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Joined: Oct 08, 2006
Posts: 112

PostPosted: February 11, 2008, 3:03 pm    Post subject: Re: Cafe Racer Fiberglass CNC plugs done!

Gmaan,

Sorry for my slow reply.

The material is 8 lb polyurethane foam. Great stuff for milling and sculpting, though a bit pricey...

I drew the parts up using SolidWorks 2005.

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Gmaan
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PostPosted: February 11, 2008, 3:41 pm    Post subject: Re: Cafe Racer Fiberglass CNC plugs done!

What cam software did you use to mill it?
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1996 Kawasaki ZX1100 (GPZ1100), every day rider
1976 Yamaha RD400, (Ride on weekends, piss off neighborhood)
1974 Kawasaki H1 500 triple (MY BABY)
1975 Yamaha TX 650 (just need paint)
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cscarroll
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Posts: 112

PostPosted: April 8, 2008, 2:10 am    Post subject: Re: Cafe Racer Fiberglass CNC plugs done!

Gmaan,

Buddy of mine used MasterCAM to do the milling...

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Gmaan
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PostPosted: April 13, 2008, 3:03 pm    Post subject: Re: Cafe Racer Fiberglass CNC plugs done!

Ah Mastercam. Cool deal I use it every day for molds and tools
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1996 Kawasaki ZX1100 (GPZ1100), every day rider
1976 Yamaha RD400, (Ride on weekends, piss off neighborhood)
1974 Kawasaki H1 500 triple (MY BABY)
1975 Yamaha TX 650 (just need paint)
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