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xs650 > > Motorcycle Systems > > Drive > > Changing Chain Length


Changing Chain Length
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chef.tay
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Joined: May 15, 2009
Posts: 152
Location: Kansas City

PostPosted: September 2, 2009, 10:00 pm    Post subject: Changing Chain Length

Hey guys,
I just got my 31T rear sprocket from mikes and I also bought a 102 link chain( which will probably be too big.) how do i know how many links to take off and how do i take them off?
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xsjohn
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Joined: Jul 30, 2006
Posts: 5857
Location: North Carolina USSA

PostPosted: September 2, 2009, 10:13 pm    Post subject: Re: Changing Chain Length

Pull it around there with the old chain and see......don't cut it too short.... Surprised

xsjohn
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xsleo
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Joined: Oct 28, 2007
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Location: Earlville NY

PostPosted: September 3, 2009, 1:59 am    Post subject: Re: Changing Chain Length

Put the chain on the sprockets, push the wheel all the way forward, pull the chain as tight as you can, cut it at as short as you can. Install the master link, Pull the wheel back, good to go.
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chef.tay
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PostPosted: September 3, 2009, 7:13 am    Post subject: Re: Changing Chain Length

what's the best way to cut it?
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yamaman
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Joined: Jan 04, 2007
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Location: Perth Western Australia

PostPosted: September 3, 2009, 7:17 am    Post subject: Re: Changing Chain Length

The best way is with a chain breaker!
Second best is a grinder, grind off the peened top of the pin you need to remove & tap it out!

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jayel
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Joined: Apr 16, 2006
Posts: 3417
Location: SE Iowa 1974 TX650A

PostPosted: September 3, 2009, 7:25 am    Post subject: Re: Changing Chain Length

yamaman wrote:
The best way is with a chain breaker!
Second best is a grinder, grind off the peened top of the pin you need to remove & tap it out!
no first best is a grinder to remove the swelled ends of the pins then a chain breaker, just using a CB forces the ends thru the roller link damaging it

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bluebikerblan
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Joined: Apr 18, 2007
Posts: 336
Location: Brigham City, Utah

PostPosted: September 6, 2009, 12:27 pm    Post subject: Re: Changing Chain Length

Agreed... re cutting off the swelled ends first for sure.....I find that a cut-off disc on the Dremel does this job very nicely and neatly FWIW. Blue
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gordo
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Location: CT.U.S.A.

PostPosted: September 6, 2009, 1:43 pm    Post subject: Re: Changing Chain Length

When I installed the 31 on my '80 G, I bought a stock length chain with it(104 link). I believe I only took out 2 link's for a very tight fit. The chain is not the 'o' ring type, but with the wheel all the way forward, it was real tight getting it to fit. Oh, 17 on the front,BTW. And yes, cutting off the bucked end's off the roller's befor using the chain breaker work's the best & easiest.
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chef.tay
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Joined: May 15, 2009
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Location: Kansas City

PostPosted: September 6, 2009, 3:52 pm    Post subject: Re: Changing Chain Length

Thanks guys the grinder worked grreat. Although I never have been able to lift the chain a half link off the back sprocket? I don't think the chain is too tight though because there is adequate free-play in it. Is this alright?
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jayel
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PostPosted: September 6, 2009, 6:00 pm    Post subject: Re: Changing Chain Length

lifting the chain off the sprocket tells you if the chain is worn out, the chain should have 3/4'' slack in the center of the bottom run to tight and you wear out the chain/sprockets quicker, to loose you get chain slap and jerking in gear
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xsleo
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PostPosted: September 6, 2009, 6:19 pm    Post subject: Re: Changing Chain Length

I have a 17/32 sprockets with a stock 102 link chain. I have a too wide a tire on the rear so the extra links help keep the tire back to minimze the tire rubbing.
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