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xs650 > > Motorcycle Systems > > Frames > > Putting motor back into frame


Putting motor back into frame
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bennecc
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Joined: May 31, 2009
Posts: 57

PostPosted: December 18, 2009, 1:13 pm    Post subject: Putting motor back into frame

I swear I saw a post on here at one point that explained a 1-man method of putting the engine into the frame by laying the engine on its side and dropping the frame on top.

Has anybody done this? If so, I was wondering which side to lay the engine on, and whether or not I need to remove the clutch cover or the alternator. I've got a freshly painted motor and a freshly painted frame, so I don't want to experiment with it too much for fear of messing up the new paint! Thanks.
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weekendrider
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Joined: Apr 20, 2007
Posts: 1284
Location: SW MO 2x83SK 79F 78E

PostPosted: December 18, 2009, 1:23 pm    Post subject: Re: Putting motor back into frame

I've used the left side. Looks wasn't an issue so no real "care" preventions. I suppose the left side could be removed for paints sake.
Maybe a blanket over the blocks?

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Srinath
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Joined: Sep 10, 2009
Posts: 343
Location: Charlotte NC

PostPosted: December 18, 2009, 1:42 pm    Post subject: Re: Putting motor back into frame

bennecc wrote:
I swear I saw a post on here at one point that explained a 1-man method of putting the engine into the frame by laying the engine on its side and dropping the frame on top.

Has anybody done this? If so, I was wondering which side to lay the engine on, and whether or not I need to remove the clutch cover or the alternator. I've got a freshly painted motor and a freshly painted frame, so I don't want to experiment with it too much for fear of messing up the new paint! Thanks.

I've done it horizontal.
Most bikes work better that way with the 1 man method.
I pulled mine out in 1/2 hour and put it back in in 45 mins or so. Easy. The thing I had to do was get it back in the frame horizontal and sitting crooked and finnagle into place after getting it vertical. The rear mounts were tight, and getting in those you need the weight of the motor to shove itself back in there.
I've also pulled a seca 2 motor out and I swear they were the easiest to get out, somehow yamaha makes motors that come out easy I guess.
The front mount and the top brackets on the XS have to be removed, That gives it extra room. I didn't get the top out of the motor I fitted in and I paid the $$ I think ...
Cool.
Srinath.
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dpmphoto
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Joined: Apr 18, 2007
Posts: 485
Location: syracuse NY

PostPosted: December 18, 2009, 1:53 pm    Post subject: Re: Putting motor back into frame

TAPE YOUR FRAME
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pamcopete
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Joined: Oct 10, 2008
Posts: 875
Location: South Carolina

PostPosted: December 18, 2009, 1:54 pm    Post subject: Re: Putting motor back into frame

Two 2 X 4's extended through the frame and resting on a chair with wheels. Chain wrapped around motor and 2 X 4's. Grab 2 X 4's and lift motor, push chair and wiggle motor into frame.
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Srinath
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Joined: Sep 10, 2009
Posts: 343
Location: Charlotte NC

PostPosted: December 18, 2009, 2:05 pm    Post subject: Re: Putting motor back into frame

Pamcopete, that is freaking amazing. I can totally see that working.
I had a roller cart it was sitting on, in a way you need a roller set but in my case after helping a little, it was in the way after ...
The seca motor was dumped out on to and put back in with a big used car tire lying there. You need lots of give around there ...
Cool.
Srinath.
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Srinath
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Joined: Sep 10, 2009
Posts: 343
Location: Charlotte NC

PostPosted: December 18, 2009, 2:26 pm    Post subject: Re: Putting motor back into frame

Oh sorry you wanted which side - I did mine by putting it on the right side. But I had no left side cover and the crank was exposed, so I preferred to put on the side that had a case cover.
Cool.
Srinath.
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bennecc
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Joined: May 31, 2009
Posts: 57

PostPosted: December 18, 2009, 5:16 pm    Post subject: Re: Putting motor back into frame

thanks everyone, i got it in laying it on its right side with no major paint damage. success!
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blackwidow
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Joined: Apr 11, 2009
Posts: 394
Location: Colorado

PostPosted: December 18, 2009, 9:07 pm    Post subject: Re: Putting motor back into frame

good deal
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